Ultimaker has announced that Volkswagen Autoeuropa, specializing in engineering innovations and new car models, is using its solutions to quickly and cost effectively produce a variety of custom tools to aid in manufacturing. With a set of Ultimaker 3 and Ultimaker 2+ printers, engineers and line technicians no longer need to rely on external vendors, instead designing and printing gauges, jigs and fixtures on-demand, reducing tool development time by 95 percent and saving more than 90 percent in production costs.
"Since we have integrated Ultimaker's 3D printing technology into our process, 93 percent of what we previously sourced externally is produced in-house," said Luis Pascoa of Volkswagen Autoeuropa. "In addition to the time and cost savings we realize, the tools we output are more complex and ergonomic - and, ultimately, far more useful in our day-to-day operations because they are tailored to our needs."
The Portugal-based manufacturing plant, which produces 100,000 cars per year and employs 4,000 people, designed and printed 1,000 parts last year using Ultimaker and saw a 100 percent ROI within two months. Volkswagen Autoeuropa saved $150k in 2016 and estimates that figure will increase to $250k in 2017.
Advantages of using Ultimaker's 3D printing technology for Volkswagen Autoeuropa and other manufacturers include:
- Complete Customization: With Ultimaker, it is now feasible to produce tools with complex designs and geometries, like cavities, undercuts and overhangs - something that is not a viable option with traditional tool manufacturing.
- Unlimited Revisions: Making a revision to or enhancing the tool is simply a matter of tweaking the CAD file and re-printing, giving designers and engineers the ability to iterate on-demand.
- Accelerated Delivery & Cost Savings: Machining a complex tool at a factory can take several weeks, if not longer. Manufacturers have seen a 40-90% reduction in lead time by printing tools on-site.
- Accessibility Across the Enterprise: Ultimaker's technology seamlessly integrates into an organization with low cost of initial investment, no steep learning curve and simple scalability.
"The automotive industry has been a pioneer in the use of additive manufacturing to drive efficiencies, and Volkswagen Autoeuropa is a prime example of this type of forward-looking approach," said Jos Burger, CEO of Ultimaker. "We have seen on average a reduction of tool lead time from sixty to just six days, which dramatically increases productivity for manufacturers like Volkswagen Autoeuropa."
Source and top image: Ultimaker
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